Deterministically isolated gratings through the directed self-assembly of block copolymers

Pattern customization is a necessary requirement to achieve circuit-relevant patterns using block copolymer directed self-assembly (DSA), but the edge-placement error associated with customization steps after DSA is anticipated to be at the scale of the pattern features, particularly as a result of overlay error. Here we present a new self-aligned approach to the customization of line-space patterns fabricated through chemical epitaxy. A partially inorganic chemical pattern contains a prepattern with pinning lines and non-guiding "blockout" features to which the block copolymer domains are aligned. Pattern transfer results in a line-space pattern with self-aligned customizations directly determined by the prepattern. In the transferred pattern, pinning lines determine the placement of single-line gaps while blockout features determine the placement and size of perpendicular trim across lines. By using designed two-dimensional chemical patterns, this self-aligned, bidirectional customization scheme enables the fabrication of high-resolution circuit-relevant patterns with fewer trim/exposure steps. © 2013 SPIE.